Unknown Surface Modeling Method Based on High-precision CMM

Yue Ping Chen; Yi Chang Lu

doi:doi:10.11648/j.ijmea.20210901.11

| Peer-Reviewed

Unknown Surface Modeling Method Based on High-precision CMM

Yue Ping Chen, Yi Chang Lu

Published in International Journal of Mechanical Engineering and Applications (Volume 9, Issue 1)

Received: 30 December 2020 Accepted: 12 January 2021 Published: 22 January 2021

Views: Downloads:

Download PDF

Share This Article

Twitter
Linked In
Facebook

Abstract

Reverse engineering is typically applied to solve the CAD model of unknown parts. As modern industry requirements on the accuracy of complex surfaces increase, setting up the high-precision CAD modeling of unknown complex surface parts through reverse engineering becomes an interesting research topic. Here, we present a method that combines manual measurement and automatic measurement with a high-precision coordinate measuring machine (CMM) to measure unknown complex-surface to obtain CAD model. In this study, the unknown complex-surface was fixed on the CMM worktable, and cancelling the probe compensation function of PC-DMIS before measurement. Then, 490 measuring points were obtained by manually moving the probe with a diameter of 5mm to measure surface. The measured points generated the CAD model, the CAD model was offset a probe radius, and determined the rough contours of the surface. This CAD model was automatically measured in a CMM, and the function of the “automatic measurement model” was iterated to obtain a high-accuracy CAD model. Each measurement was arranged with 20×20 measuring points. The accuracy of the CAD model obtained by each iterative measurement would be improved, and finally a high-precision CAD model was obtained. After 7 iterations, the final accuracy of the unknown surface CAD model was as high as 0.004 mm as compared to that of the actual part.

Published in	International Journal of Mechanical Engineering and Applications (Volume 9, Issue 1)
DOI	10.11648/j.ijmea.20210901.11
Page(s)	1-5
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2021. Published by Science Publishing Group

Keywords

Reverse Engineering, Coordinate Measuring Machine, Complex Surface, Iteration

References

[1]	M. Berger, A. Tagliasacchi. (2017). A Survey of Surface Reconstruction from Point Clouds. Computer Graphics Forum, 36 (1): 301-329.
[2]	J. Herráez, J. C. Martínez. (2016). 3D modeling by means of videogrammetry and laser scanners for reverse engineering. Measurement, 87: 216-227.
[3]	Zhu, Kukko. (2019). Multisource Point Clouds, Point Simplification and Surface Reconstruction. Remote Sensing, 11 (2): 2659.
[4]	Y. Yi, F. Hairong. (2020). Three-dimensional point cloud data subtle feature extraction algorithm for laser scanning measurement of large-scale irregular surface in reverse engineering. Measurement, 151: 107220.
[5]	L. C. Jin, W. G. Wan. (2013). Globally optimal estimate for variational surface reconstruction. The Imaging Science Journal, 60 (2): 97-102.
[6]	Maiti, D. Chakravarty. (2016). Performance analysis of different surface reconstruction algorithms for 3D reconstruction of outdoor objects from their digital images. Springerplus, 5 (1): 932.
[7]	L. Cao, F. J. Verbeek. (2013). Analytical evaluation of algorithms for point cloud surface reconstruction using shape features. Journal of Electronic Imaging, 22 (4): 043008.
[8]	L. Feng, A. P. Longstaff. (2014). Rapid and accurate reverse engineering of geometry based on a multi-sensor system. The International Journal of Advanced Manufacturing Technology, 74 (1-4): 369-382.
[9]	X. Zexiao, W. Jianguo. (2005). Complete 3D measurement in reverse engineering using a multi-probe system. International Journal of Machine Tools and Manufacture, 45: (12-13) 1474-1486.
[10]	N. Anwer, L. Mathieu. (2016). From reverse engineering to shape engineering in mechanical design. CIRP Annals, 65 (1): 165-168.
[11]	Ciocănea, S. Nicolaie. (2017). Reverse Engineering for the Rotor Blades of a Horizontal Axis Micro-hydrokinetic Turbine. Energy Procedia, 112: 35-42.
[12]	A. P. Valerga, M. Batista. (2015). Reverse Engineering Based Methodology for Modelling Cutting Tools. Procedia Engineering, 132: 1144-1151.
[13]	S. Shuquan, L. Bin. (2020). A new cutting edge surface reconstruction method for hard whirling tools. Measurement, 151: 107276.
[14]	Mu Lu-xi. (2012). Study on Key Technologies of Complex Surfaces on Machine Measurement and Application [D]. Huazhong University of Science and Technology.
[15]	Igor B, Nick VG. (2011). Accuracy improvement of laser line scanning for feature measurements on CMM [J]. Optics and Lasers in Engineering, 49 (11).
[16]	ZHANG Li-yan. (2002). Model Reconstruction Based on Artificial-Programmed Coordinate Measuring [J]. Mechanical Science and Technology for Aerospace Engineering, 328-330.
[17]	WANG Li-xin. (2008). Reverse Engineeing CAD Moldeling for Complex Multi-surface Based on CMM Measuring [J]. Machine Tool & Hydraulics, 227-230.

Cite This Article

Plain Text BibTeX RIS

APA Style

Yue Ping Chen, Yi Chang Lu. (2021). Unknown Surface Modeling Method Based on High-precision CMM. International Journal of Mechanical Engineering and Applications, 9(1), 1-5. https://doi.org/10.11648/j.ijmea.20210901.11

Copy | Download

ACS Style

Yue Ping Chen; Yi Chang Lu. Unknown Surface Modeling Method Based on High-precision CMM. Int. J. Mech. Eng. Appl. 2021, 9(1), 1-5. doi: 10.11648/j.ijmea.20210901.11

Copy | Download

AMA Style

Yue Ping Chen, Yi Chang Lu. Unknown Surface Modeling Method Based on High-precision CMM. Int J Mech Eng Appl. 2021;9(1):1-5. doi: 10.11648/j.ijmea.20210901.11

Copy | Download

@article{10.11648/j.ijmea.20210901.11,
  author = {Yue Ping Chen and Yi Chang Lu},
  title = {Unknown Surface Modeling Method Based on High-precision CMM},
  journal = {International Journal of Mechanical Engineering and Applications},
  volume = {9},
  number = {1},
  pages = {1-5},
  doi = {10.11648/j.ijmea.20210901.11},
  url = {https://doi.org/10.11648/j.ijmea.20210901.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmea.20210901.11},
  abstract = {Reverse engineering is typically applied to solve the CAD model of unknown parts. As modern industry requirements on the accuracy of complex surfaces increase, setting up the high-precision CAD modeling of unknown complex surface parts through reverse engineering becomes an interesting research topic. Here, we present a method that combines manual measurement and automatic measurement with a high-precision coordinate measuring machine (CMM) to measure unknown complex-surface to obtain CAD model. In this study, the unknown complex-surface was fixed on the CMM worktable, and cancelling the probe compensation function of PC-DMIS before measurement. Then, 490 measuring points were obtained by manually moving the probe with a diameter of 5mm to measure surface. The measured points generated the CAD model, the CAD model was offset a probe radius, and determined the rough contours of the surface. This CAD model was automatically measured in a CMM, and the function of the “automatic measurement model” was iterated to obtain a high-accuracy CAD model. Each measurement was arranged with 20×20 measuring points. The accuracy of the CAD model obtained by each iterative measurement would be improved, and finally a high-precision CAD model was obtained. After 7 iterations, the final accuracy of the unknown surface CAD model was as high as 0.004 mm as compared to that of the actual part.},
 year = {2021}
}

Copy | Download

TY  - JOUR
T1  - Unknown Surface Modeling Method Based on High-precision CMM
AU  - Yue Ping Chen
AU  - Yi Chang Lu
Y1  - 2021/01/22
PY  - 2021
N1  - https://doi.org/10.11648/j.ijmea.20210901.11
DO  - 10.11648/j.ijmea.20210901.11
T2  - International Journal of Mechanical Engineering and Applications
JF  - International Journal of Mechanical Engineering and Applications
JO  - International Journal of Mechanical Engineering and Applications
SP  - 1
EP  - 5
PB  - Science Publishing Group
SN  - 2330-0248
UR  - https://doi.org/10.11648/j.ijmea.20210901.11
AB  - Reverse engineering is typically applied to solve the CAD model of unknown parts. As modern industry requirements on the accuracy of complex surfaces increase, setting up the high-precision CAD modeling of unknown complex surface parts through reverse engineering becomes an interesting research topic. Here, we present a method that combines manual measurement and automatic measurement with a high-precision coordinate measuring machine (CMM) to measure unknown complex-surface to obtain CAD model. In this study, the unknown complex-surface was fixed on the CMM worktable, and cancelling the probe compensation function of PC-DMIS before measurement. Then, 490 measuring points were obtained by manually moving the probe with a diameter of 5mm to measure surface. The measured points generated the CAD model, the CAD model was offset a probe radius, and determined the rough contours of the surface. This CAD model was automatically measured in a CMM, and the function of the “automatic measurement model” was iterated to obtain a high-accuracy CAD model. Each measurement was arranged with 20×20 measuring points. The accuracy of the CAD model obtained by each iterative measurement would be improved, and finally a high-precision CAD model was obtained. After 7 iterations, the final accuracy of the unknown surface CAD model was as high as 0.004 mm as compared to that of the actual part.
VL  - 9
IS  - 1
ER  -

Copy | Download

Author Information

Yue Ping Chen

School of Mechanical and Transportation, Guangxi University of Science and Technology, Liuzhou, China
Yi Chang Lu

School of Mechanical and Transportation, Guangxi University of Science and Technology, Liuzhou, China

Download PDF

Submit an Article

Sections

Plain Text BibTeX RIS

APA Style

Yue Ping Chen, Yi Chang Lu. (2021). Unknown Surface Modeling Method Based on High-precision CMM. International Journal of Mechanical Engineering and Applications, 9(1), 1-5. https://doi.org/10.11648/j.ijmea.20210901.11

Copy | Download

ACS Style

Yue Ping Chen; Yi Chang Lu. Unknown Surface Modeling Method Based on High-precision CMM. Int. J. Mech. Eng. Appl. 2021, 9(1), 1-5. doi: 10.11648/j.ijmea.20210901.11

Copy | Download

AMA Style

Yue Ping Chen, Yi Chang Lu. Unknown Surface Modeling Method Based on High-precision CMM. Int J Mech Eng Appl. 2021;9(1):1-5. doi: 10.11648/j.ijmea.20210901.11

Copy | Download

@article{10.11648/j.ijmea.20210901.11,
  author = {Yue Ping Chen and Yi Chang Lu},
  title = {Unknown Surface Modeling Method Based on High-precision CMM},
  journal = {International Journal of Mechanical Engineering and Applications},
  volume = {9},
  number = {1},
  pages = {1-5},
  doi = {10.11648/j.ijmea.20210901.11},
  url = {https://doi.org/10.11648/j.ijmea.20210901.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmea.20210901.11},
  abstract = {Reverse engineering is typically applied to solve the CAD model of unknown parts. As modern industry requirements on the accuracy of complex surfaces increase, setting up the high-precision CAD modeling of unknown complex surface parts through reverse engineering becomes an interesting research topic. Here, we present a method that combines manual measurement and automatic measurement with a high-precision coordinate measuring machine (CMM) to measure unknown complex-surface to obtain CAD model. In this study, the unknown complex-surface was fixed on the CMM worktable, and cancelling the probe compensation function of PC-DMIS before measurement. Then, 490 measuring points were obtained by manually moving the probe with a diameter of 5mm to measure surface. The measured points generated the CAD model, the CAD model was offset a probe radius, and determined the rough contours of the surface. This CAD model was automatically measured in a CMM, and the function of the “automatic measurement model” was iterated to obtain a high-accuracy CAD model. Each measurement was arranged with 20×20 measuring points. The accuracy of the CAD model obtained by each iterative measurement would be improved, and finally a high-precision CAD model was obtained. After 7 iterations, the final accuracy of the unknown surface CAD model was as high as 0.004 mm as compared to that of the actual part.},
 year = {2021}
}

Copy | Download

TY  - JOUR
T1  - Unknown Surface Modeling Method Based on High-precision CMM
AU  - Yue Ping Chen
AU  - Yi Chang Lu
Y1  - 2021/01/22
PY  - 2021
N1  - https://doi.org/10.11648/j.ijmea.20210901.11
DO  - 10.11648/j.ijmea.20210901.11
T2  - International Journal of Mechanical Engineering and Applications
JF  - International Journal of Mechanical Engineering and Applications
JO  - International Journal of Mechanical Engineering and Applications
SP  - 1
EP  - 5
PB  - Science Publishing Group
SN  - 2330-0248
UR  - https://doi.org/10.11648/j.ijmea.20210901.11
AB  - Reverse engineering is typically applied to solve the CAD model of unknown parts. As modern industry requirements on the accuracy of complex surfaces increase, setting up the high-precision CAD modeling of unknown complex surface parts through reverse engineering becomes an interesting research topic. Here, we present a method that combines manual measurement and automatic measurement with a high-precision coordinate measuring machine (CMM) to measure unknown complex-surface to obtain CAD model. In this study, the unknown complex-surface was fixed on the CMM worktable, and cancelling the probe compensation function of PC-DMIS before measurement. Then, 490 measuring points were obtained by manually moving the probe with a diameter of 5mm to measure surface. The measured points generated the CAD model, the CAD model was offset a probe radius, and determined the rough contours of the surface. This CAD model was automatically measured in a CMM, and the function of the “automatic measurement model” was iterated to obtain a high-accuracy CAD model. Each measurement was arranged with 20×20 measuring points. The accuracy of the CAD model obtained by each iterative measurement would be improved, and finally a high-precision CAD model was obtained. After 7 iterations, the final accuracy of the unknown surface CAD model was as high as 0.004 mm as compared to that of the actual part.
VL  - 9
IS  - 1
ER  -

Copy | Download