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Effect of Milling Parameters on Surface Roughness and Dry Friction: An Experimental and Modeling Study

Received: 18 September 2016     Accepted: 28 September 2016     Published: 27 October 2016
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Abstract

Aquantitative relationship is demonstrated between the coefficient of static friction and the milling process parameters. Different levels of surface roughness are obtained by varying the spindle speed, depth of cut and feed which is followed by measurement of surface roughness using stylus profile meter. The corresponding coefficients of static friction are measured for all specimens using inclined plane method. The surface roughness (Ra) value is found to increase with increase in feed rate and depth of cut and vice-versa. The surface roughness is found to marginal decrease with increasing spindle speed. The coefficient of static friction is found to decrease with increasing Ra values.

Published in American Journal of Mechanical and Industrial Engineering (Volume 1, Issue 3)
DOI 10.11648/j.ajmie.20160103.15
Page(s) 64-69
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2016. Published by Science Publishing Group

Keywords

Surface Roughness, Feed, Cutting Speed, Friction

References
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[11] Biswas, C. K., Chawla, B. S., Das, N. S., Srinivas, E. R. K. N. K. (2008) Tool wear prediction using neuro-fuzzy system. Institution of Engineer (India) Journal (PR),89, 42-46.
[12] Davim, J. P., Gaitonde, V. N., Karnik, S. R., 2008. Investigations into the effect of cutting conditions on surface roughness in turning of free machining steel by ANN models. Journal of Material Processing Technology, 205, 16-23.
[13] Srikanth, T., Kamala, V. (2008)A real coded genetic algorithm for optimization of cutting parameters in turning. IJCSNS, International Journal of Computer Science and National Security,8, 189-193.
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[15] Agarwal, N. (2012) Surface roughness modeling with machining parameters (speed, feed and depth of cut) in CNC milling. MIT International Journal of Mechanical Engineering, 2, 55-61.
[16] Munawar, M., Mufti, N., Iqbal, H. (2012) Optimization of surface finish in turning operation by considering the machine tool vibration using taguchi method. Mehran University Research Journal of Engineering and Technology, 31, No. 1.
[17] Sayeed, A. G. M., Hakeemuddin, A., Sayed, S. S. (2013) Experimental investigation of effect of tool length on surface roughness during turning operation and its optimization. ISOR Journal of Mechanical and Civil Engineering (ISOR-JMCE), e-ISSN: 2278 1684 p- ISSN: 2320 334X 7, 73-80.
[18] Sahijpaul, Y.,Singh, G.(2013)Determining the influence of various cutting parameters on surface roughness during wet CNC turning of AISI 1040 medium carbon steel. IOSR Journal of Mechanical and Civil Engineering, e-ISSN: 2278-1684 p- ISSN:2320-334X 7,63-72.
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  • APA Style

    Niraj Kumar, Punit Kumar. (2016). Effect of Milling Parameters on Surface Roughness and Dry Friction: An Experimental and Modeling Study. American Journal of Mechanical and Industrial Engineering, 1(3), 64-69. https://doi.org/10.11648/j.ajmie.20160103.15

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    ACS Style

    Niraj Kumar; Punit Kumar. Effect of Milling Parameters on Surface Roughness and Dry Friction: An Experimental and Modeling Study. Am. J. Mech. Ind. Eng. 2016, 1(3), 64-69. doi: 10.11648/j.ajmie.20160103.15

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    AMA Style

    Niraj Kumar, Punit Kumar. Effect of Milling Parameters on Surface Roughness and Dry Friction: An Experimental and Modeling Study. Am J Mech Ind Eng. 2016;1(3):64-69. doi: 10.11648/j.ajmie.20160103.15

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  • @article{10.11648/j.ajmie.20160103.15,
      author = {Niraj Kumar and Punit Kumar},
      title = {Effect of Milling Parameters on Surface Roughness and Dry Friction: An Experimental and Modeling Study},
      journal = {American Journal of Mechanical and Industrial Engineering},
      volume = {1},
      number = {3},
      pages = {64-69},
      doi = {10.11648/j.ajmie.20160103.15},
      url = {https://doi.org/10.11648/j.ajmie.20160103.15},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmie.20160103.15},
      abstract = {Aquantitative relationship is demonstrated between the coefficient of static friction and the milling process parameters. Different levels of surface roughness are obtained by varying the spindle speed, depth of cut and feed which is followed by measurement of surface roughness using stylus profile meter. The corresponding coefficients of static friction are measured for all specimens using inclined plane method. The surface roughness (Ra) value is found to increase with increase in feed rate and depth of cut and vice-versa. The surface roughness is found to marginal decrease with increasing spindle speed. The coefficient of static friction is found to decrease with increasing Ra values.},
     year = {2016}
    }
    

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  • TY  - JOUR
    T1  - Effect of Milling Parameters on Surface Roughness and Dry Friction: An Experimental and Modeling Study
    AU  - Niraj Kumar
    AU  - Punit Kumar
    Y1  - 2016/10/27
    PY  - 2016
    N1  - https://doi.org/10.11648/j.ajmie.20160103.15
    DO  - 10.11648/j.ajmie.20160103.15
    T2  - American Journal of Mechanical and Industrial Engineering
    JF  - American Journal of Mechanical and Industrial Engineering
    JO  - American Journal of Mechanical and Industrial Engineering
    SP  - 64
    EP  - 69
    PB  - Science Publishing Group
    SN  - 2575-6060
    UR  - https://doi.org/10.11648/j.ajmie.20160103.15
    AB  - Aquantitative relationship is demonstrated between the coefficient of static friction and the milling process parameters. Different levels of surface roughness are obtained by varying the spindle speed, depth of cut and feed which is followed by measurement of surface roughness using stylus profile meter. The corresponding coefficients of static friction are measured for all specimens using inclined plane method. The surface roughness (Ra) value is found to increase with increase in feed rate and depth of cut and vice-versa. The surface roughness is found to marginal decrease with increasing spindle speed. The coefficient of static friction is found to decrease with increasing Ra values.
    VL  - 1
    IS  - 3
    ER  - 

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Author Information
  • Department of Mechanical Engineering, National Institute of Technology Kurukshetra, India

  • Department of Mechanical Engineering, National Institute of Technology Kurukshetra, India

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